OEM/ODM Metal Stainless Steel Wear-Resistant High-Resolution Industrial Dials
Dials Overview
Xinhsen specializes in manufacturing precision-etched dials for instrumentation, control systems, and industrial equipment. Our chemical etching process produces burr-free dials with razor-sharp markings that outperform laser engraving or screen printing in longevity and clarity. Ideal for applications requiring precise readability under harsh conditions.
Key Advantages
1.Sub-micron precision - Crisp markings down to 0.01mm line width
2.Material versatility - Stainless steel, aluminum, brass, specialty alloys
3.Wear resistance - Etched markings won't fade or rub off
4.Custom designs - No tooling costs for prototype iterations
5.Multi-layer assemblies - Integrated backlighting windows
Dials Specifications
| Parameter | Specification | Tolerance/Capability |
| Materials | 304/316L SS, 6061 Al, C2600 Brass, Ti | Custom alloys available |
| Thickness | 0.1mm - 2.0mm | ±0.01mm |
| Marking Resolution | 0.01mm line width | ±0.002mm |
| Surface Finish | Matte, Brushed, Mirror | Ra 0.1-3.2μm |
| Plating Options | Ni, Cr, Au, Black Oxide | MIL-STD compliant |
Design Features
1.Scale Types: Linear, rotary, logarithmic, custom patterns
2.Marking Options:
Etched+filled (permanent contrast)
Through-holes for backlighting
Tactile indicators for blind operation
3.Special Features:
Integrated mounting flanges
Wear-resistant ceramic coatings
QR code/Serial number marking
Performance Data
1.>50,000 cycles abrasion resistance (per ISO 9352)
2.180° viewing angle without glare
3.Withstands 500+ hours salt spray (ASTM B117)
Applications
1.Industrial Controls: Valves, pressure regulators
2.Aerospace: Cockpit instrumentation
3.Medical: Diagnostic equipment dials
4.Transportation: Dashboard controls
5.Energy: Pipeline monitoring gauges
Quality Assurance
1.100% optical inspection (10x magnification)
2.Material traceability (EN 10204 3.1)
3.Contrast ratio testing per ISO 15008
4.RoHS/REACH compliance
Production Capabilities
1.Prototypes: 5 working days
2.Volume production: 500,000+ units/month
3.Panel sizes: Up to 600×1200mm
Why Xinhsen?
1.True digital process - No degradation in marking quality
2.Medical-grade cleanrooms for critical applications
3.In-house tooling - Fast design changes
Product Tags:
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Precision Etched Stainless Steel Industrial Dials for Instrumentation Images
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