High Precision Metal Mesh for Smoke Detector with Chemically Etching Service

High Precision Metal Mesh for Smoke Detector with Chemically Etching Service

High Precision: Our chemically etched stainless steel mesh ensures uniform hole size and placement, optimizing performance in smoke detection systems. Customizable Thickness: Available in 0.1mm, 0.2mm, and 0.3mm thicknesses to fit various smoke detector models. Corrosion Resistance: Crafted from premium stainless steel for excellent rust and corrosion resistance, ensuring durability in tough environments. Fine Mesh Pattern: Delivers superior filtration and airflow, crucial for accurate smoke detection. Lightweight & Durable: Thin yet strong, providing durability without extra weight for the smoke detector.

Specifications of Etched Metal Mesh for Smoke Detector:

How to Chemically Etch Metal Mesh for Smoke Detectors:

1. Material Cutting: Cut the stainless steel sheet to the required size and thickness (0.1mm, 0.2mm, or 0.3mm).
2. Material Cleaning: Clean the surface to remove grease, dust, and oxidation for proper photoresist adhesion.
3. Printing: Print the mesh pattern onto the metal using photolithography or digital printing.
4. Exposure: Expose the photoresist to UV light, hardening the exposed areas and leaving the unexposed ones soft.
5. Developing: Remove the unexposed photoresist, revealing the mesh pattern.
6. Etching: Submerge the metal in an etching solution (e.g., ferric chloride) to dissolve the exposed metal and form the mesh.
7. Stripping: Remove the remaining photoresist using a chemical stripper.
8. Data Inspection: Inspect the etched mesh under a microscope to ensure accuracy.

Advantages of Etched Metal Mesh for Smoke Detectors:

Precision Engineering: Chemical etching creates highly accurate, intricate mesh patterns for optimal smoke detection sensitivity. Customization: Offers custom hole sizes, thicknesses, and patterns for tailored smoke detector designs. No Material Distortion: Unlike mechanical methods, chemical etching preserves the material's integrity without distortion. Consistent Quality: Ensures uniformity and consistency, meeting strict performance standards. Cost-Effective for Small Runs: Ideal for small batches or prototypes, as it doesn’t require expensive tooling or molds.

How to Custom Metal Mesh for Smoke Detectors from Us:

• Consultation & Design: Share your mesh specifications (size, thickness, aperture, material), and we’ll ensure your design needs are met.

• Prototype Development: We provide a prototype for approval, allowing you to test its fit and performance.

• Custom Production: Upon approval, we begin mass production, ensuring precision and consistency with advanced etching techniques.

• Quality Assurance: Each mesh is inspected for hole size, corrosion resistance, and durability to meet quality standards.

• Flexible Order Quantities: We offer flexible order sizes, whether small or large scale.

• On-time Delivery: We ensure fast delivery without compromising quality, meeting your schedule.

High Precision Metal Mesh for Smoke Detector with Chemically Etching Service Images